Diesel Engine Lift-Pump Service
Loss of pressure is the definitive symptom of pump failure, although it would be helpful if manufacturers provided output volume specifications. Before condemning the pump, check for air leaks. A length of transparent plastic tubing spiced into the pump output line will reveal the presence of air bubbles.
Pump vanes wear in normal service and can stick in their grooves when the fuel turns resinous after an extended shutdown. Gear-type pumps should require no routine maintenance other than inspection during the course of engine overhaul. Wear tends to localize on the pump cover. When pump failure, as from a sheared drive gear, is suspected, it is sometimes possible to establish that the gears turn by inserting a fine wire into the outlet and cranking the engine. The wire should vibrate from contact with the spinning gears.
Check valves are the weak point of reciprocating (piston or diaphragm) pumps. Most check valves can be removed for cleaning or replacement. When this is not possible, a piece of wire inserted into the fuel entry port should unstick the ball, at least temporarily. Diaphragms should be changed periodically and the housing cleaned every 200 hours or so of operation (Fig. 5-39). When installing these pumps, it is good practice to bar the engine over so the pump lever rides on the lower part of the cam.