Air-to-hydraulic pressure booster

By 4 April 2018

Air-to-hydraulic pressure booster is a device used to convert workshop air into a higher hydraulic pressure needed for operating cylinders requiring small to medium volumes of high-pressure oil (Figure 2.7(a)).


It consists of an air cylinder with a large diameter driving a small diameter hydraulic cylinder. Any workshop equipped with an airline can easily obtain hydraulic power from an air-to-hydraulic booster hooked into the airline. Figure 2.7(b) shows an application of the air-to-hydraulic booster. Here the booster is seen supplying high-pressure oil to a hydraulic cylinder used to clamp a work piece to a machine tool table.


Since the workshop air pressure normally operates at around 100 psi, a pneumatically operated clamp would require a relatively larger cylinder to hold the work piece while it is being machined.

Let us assume that the air piston has a 10 sq. in. area and subjected to a pressure of 100 psi. This produces a 1000 lb force on the hydraulic cylinder piston. Thus if the area of the hydraulic piston is 1 sq. in., the hydraulic discharge oil pressure will be 1000 psi. As per Pascal’s law this produces a 1000 psi oil pressure at the small hydraulic clamping cylinder mounted on the machine tool table.

The pressure ratio of the pressure booster can be determined as follows: